Synthetic Fibers in
Carpets
Nylon
The fiber nylon was ushered in first by the DuPont Chemical
Company in 1938. A few years later, after a great deal of
development, nylon became the first synthetic fiber to be used
in the entire carpeting industry.
The first 3 generations of fiber
went through many problems with the worst being staining. The
fourth generation fiber of nylon had a mill applied finish that
solved a majority of the staining problems. The ability of the
fiber to repel water and oil based
spills in addition to as soil
assisted to move nylon into the top selling list of carpet
fibers at that point.
After various other changes, the
DuPont company ushered in the fifth generation nylon fiber.
This stain resistant fiber would repel most stains if addressed
in a sensible amount of time. This fiber is more accurately
called an acid dye blocker in that it doesn't allow acid dyes
to penetrate and stain the fiber.
The protective coating is applied
and fills the dye sites with anionic molecules.
Tip
An simple way to test fiber for
the presence of a fluorochemical is to cut a few fibers from a
non traffic area and apply a few drops of oil and water
mixture. If it beads up, then there is an active fluorochemical
present.
If testing for the presence of the
acid dye blocker, you should once again cut a couple of fibers
from a non traffic area, then immerse the fibers in a red
kool-aid mixture and wait for five minutes or so. Take the
fiber from the liquid and flush with neutral detergent
solution. If the acid blockers are present and active, there
will be no discoloration.
Polyester The fiber of polyester was first introduced
into the fashion industry around in the 1950s. By the late
1960s, polyester was brought in into the carpet industry as a
face yarn. In hand, feel, and appearance it is similar to
nylon, although it doesn't possess equal resiliency.
Polyester doesn't absorb water
based spills, isn't affected by urine or kool-aid, but it will
absorb oil based spills. Polyester is non allergenic and mildew
resistant.
Acrylic/modacrylic
Both of these fibers were first used as carpet yarns around the
late 1940s. They disappeared around 1988 due to the competition
from other fibers.
In was reintroduced to the market
around 1990 in Berber styling. This was done so that people
could take advantage of the wool like appearance, hand feel,
and the
fact that its more spot repellent,
much easier to clean, and not damaged in the ways that wool
is.
Olefin Olefin is the latest of the synthetic fibers
to be adapted to carpets. Once only available in continous
filament, it is now produced in staple form as well. Olefin has
a wide variety of uses that include primary and secondary
backing of tufted carpets, warp yarns, and other uses as
well.
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